High-gudun latsa inji

High-gudun latsa inji
Nauyin saurin gudu (matsin lamba mai sauri) hadadden ƙarfe ne na musamman wanda aka haɗa dashi tare da babban tsayayye da ƙarfin juriya. An tsara silarn tare da doguwar hanyar jagora kuma an sanye ta da na'urar daidaita darjewa don tabbatar da daidaitaccen aiki. Duk kayan haɗin rigar suna sanye take da tsarin lubrication na atomatik na lantarki. Idan akwai rashin man shafawa, naushi zai tsaya kai tsaye. Tsarin sarrafawa mai sauƙi da sauƙi yana tabbatar da daidaito na aiki da dakatarwar darjewar. Ana iya daidaita shi da kowane buƙatun samarwa na atomatik don haɓaka ƙimar samarwa da rage farashin.

Yanayin aikace-aikace
Ana amfani da naushi mai sauri (matse mai sauri) a cikin buga ƙananan ƙananan sassa kamar daidaiton lantarki, sadarwa, kwamfutoci, kayan aikin gida, ɓangarorin mota, motocin motsa jiki da rotors.
Fasali
Naushi lamba naushi ne raguwa na digital sarrafa naushi, wanda yake shi ne mai sarrafa kansa inji kayan aiki sanye take da wani shirin kula da shirin. Tsarin sarrafawa zai iya sarrafa shirye-shirye ta hanyar amfani da lambobin sarrafawa ko wasu ƙa'idodin koyarwar alama, yanke su, sa'annan bugun ya motsa da aiwatar da sassan.
Aiki da sanya idanu akan naushin naushin CNC duk sun ƙare a wannan naúrar ta CNC, wanda shine ƙwaƙwalwar injin naushin CNC. Idan aka kwatanta da naushin naushi na bugu, injunan naushin CNC suna da halaye da yawa. Da fari dai, yana da babban aiki daidaito da barga aiki inganci; abu na biyu, yana iya aiwatar da haɗin haɗin abubuwa da yawa, kuma zai iya aiwatar da sassan sifa mai rikitarwa kuma ana iya yanke shi kuma ya samar; sake, Lokacin da aka canza sassan kayan aiki, yawanci kawai ana buƙatar canza shirin sarrafa lambobi, wanda zai iya adana lokacin shirye-shiryen samarwa; a lokaci guda, naushi da kansa yana da madaidaiciyar madaidaiciya, babban tsauri, kuma yana iya zaɓar adadin aiki mai kyau, kuma ƙimar samarwa ta yi yawa; kuma naushi na da babban mataki na aiki da kai, wanda ka iya rage ƙarfin Aiki; a ƙarshe, injin bugawa yana da babbar mahimmancin buƙata ga masu aiki da buƙata mafi girma ga ƙwarewar masu gyara.
Za'a iya amfani da injin naushin CNC don kowane nau'in ƙarfe kayan ƙarfe na sarrafa abubuwa. Zai iya haɓaka nau'ikan nau'ikan rami mara kyau da zurfin aiki mai zurfin zane a wani lokaci. (Dangane da bukatar, tana iya sarrafa ramuka masu girma dabam-dabam da nisan rami, kuma za a iya amfani da ƙananan ramuka. Mutuwa ta mutu tana amfani da hanyar nibbling don naushe manyan ramuka zagaye, ramuka murabba'i, ramuka masu kamanni da kuma siffofi daban-daban na masu lankwasawa, kuma ana iya sarrafa su ta hanyar matakai na musamman, kamar su masu rufewa, ƙara miƙaƙƙiya, taɓarɓarewa, ragargaza ramuka, ƙarfafa haƙarƙari, da latsa Buga da sauransu). Bayan haɗuwa mai sauƙi mai sauƙi, idan aka kwatanta da hatimin gargajiya, yana adana farashi mai yawa. Zai iya amfani da ƙananan kuɗi da gajeren zagaye don aiwatar da ƙananan rukuni da samfura daban-daban. Yana da babban sikelin sarrafawa da ƙarfin sarrafawa, sannan ana amfani dashi ga manyan kantunan kasuwanci akan lokaci. Kuma samfurin ya canza.
aiki manufa
Manufofin ƙirar naushi (latsa) shine canza motsi madauwari zuwa motsi mikakke. Babban motar yana samar da wuta don yawo da kwarjin, kuma kama shi yana tafiyar da gear, crankshaft (ko gear na eccentric), sandar haɗawa, da dai sauransu, don cimma motsi na linzami na darjewar. Motsi daga babban motar zuwa sandar haɗawa motsi ne mai zagaye. Tsakanin sandar haɗawa da toshewar zamiya, akwai buƙatar zama wuri na miƙa mulki don motsi madauwari da motsi na layi. Akwai kusan inji guda biyu a cikin zane, daya nau'in ball ne, dayan kuma nau'in fil ne (nau'in silinda), ta inda ake jujjuya motsin madauwari An juya shi zuwa motsi na sikirin.
Naushi ya matsa kayan don ya canza shi a fili don samun sifar da ake buƙata da daidaito. Sabili da haka, dole ne a daidaita shi tare da saitin ƙira (babba da ƙananan ƙira), ana sanya kayan a tsakani, kuma injin yana amfani da matsin lamba don nakasa shi, reactionarfin tasirin da ƙarfin da aka yi amfani da shi a kan kayan yayin sarrafawa ke sha. jikin injin naushi.
Rarrabuwa
1. Dangane da motsawar darjewar darjewa, ana iya kasu gida biyu: na inji da na lantarki, don haka an kasa masu buga naushi zuwa rundunoni masu tuki daban-daban gwargwadon amfani da su:
(1) Buga na inji
(2) Hanya na lantarki
Don aikin sarrafa zanen karfe gabaɗaya, yawancinsu suna amfani da inji naushin inji. Ya danganta da ruwan da aka yi amfani da shi, matatun mai na hydraulic sun hada da matattarar ruwa da na lantarki. Mafi yawan matatun ruwa sune na lantarki, yayin da galibi ake amfani dasu don manyan injuna ko injuna na musamman.
2. An tsara shi bisa ga motsi na darjewa:
Akwai aiki guda daya, aiki biyu, da matsin lamba sau uku gwargwadon motsi na darjewar. Iyakar abin da aka fi amfani da shi shine latsa maɓallin aiki guda ɗaya tare da mai siye ɗaya. Ana amfani da matse-matuka biyu-biyu da na uku-uku don aikin fadada jikin motar da sassan manyan injina. , Yawansa kadan ne.
3. Dangane da rarrabuwa daga tsarin darjewar darjewa:
(1) Crankshaft naushi
Naushi da ake amfani da shi ta hanyar crankshaft ana kiransa crankshaft punch, kamar yadda aka nuna a cikin hoto na 1 shine maƙallin crankshaft. Yawancin bugun inji suna amfani da wannan aikin. Dalilin yin amfani da injin crankshaft shine mafi sauƙin kerawa, zai iya tantance matsayin ƙarshen ƙarshen bugun, kuma ƙwanƙwasa motsi na darjewar ya dace da aiki daban-daban. Sabili da haka, irin wannan hatimin ya dace da naushi, lanƙwasawa, miƙawa, ƙirƙirar zafi, ƙirƙirar dumi, ƙirƙirar sanyi da kusan duk sauran matakan naushin.
(2) Babu bugun crankshaft
Babu maƙurar ƙwanƙwasa ƙwanƙwasawa kuma ana kiranta naushi. Hoto na 2 wani abu ne mai ɗauke da kayan aiki. Kwatanta ayyukan buhunan crankshaft da naushi mai lankwasawa, kamar yadda aka nuna a cikin Tebur na 2, bugun naɓaɓɓen naɓa ya fi crankshaft kyau ta fuskar tsayayyar shaft, man shafawa, bayyana, da kuma kiyayewa. Rashin fa'ida shine farashin ya fi haka. Lokacin da bugun ya yi tsayi, bugun kayan motsa jiki ya fi fa'ida, kuma idan bugun nahowar ya yi gajere, naurar crankshaft ya fi kyau. Sabili da haka, ƙananan injuna da naushi mai saurin gudu suma filin wasan crankshaft ne.
(3) Kunna naushi
Wadanda suke amfani da abin juyawa a kan silar darjewa ana kiransu toggle punches, kamar yadda aka nuna a Hoto na 3. Irin wannan naushi yana da lankwasa motsi na darjewa na musamman wanda saurin darjewar da ke kusa da matacciyar cibiyar ya zama mai saurin gaske (idan aka kwatanta shi da crankshaft punch), kamar yadda aka nuna a cikin Hoto na 4. Bugu da ƙari, maɓallin tsakiyar matacce na bugun ma an ƙaddara shi daidai. Saboda haka, wannan nau'in naushi ya dace da aikin matsewa kamar embossing da kuma kammalawa, kuma ƙirƙirar sanyi shine mafi amfani dashi.
(4) Naushin gogayya
Naushi wanda ke amfani da watsa rikice-rikice da kuma dunƙulewa akan hanyar waƙa ana kiransa punchtion punch. Irin wannan naushi ya fi dacewa don ƙirƙirawa da murkushe ayyukan, kuma ana iya amfani dashi don sarrafawa kamar lanƙwasawa, kafawa, da kuma miƙawa. Yana da ayyuka iri-iri saboda ƙarancin farashi kuma anyi amfani dashi ko'ina kafin yaƙin. Saboda rashin iya tantance matsayin ƙarshen ƙarshen bugun, daidaitaccen aikin sarrafawa, saurin saurin samarwa, wuce gona da iri lokacin da aikin sarrafawa yayi ba daidai ba, da kuma buƙatar ƙwarewar fasaha da ake amfani da ita, a hankali ana kawar da ita.
(5) Karkace naushi
Wadanda suke amfani da injin dunƙulewa a kan durƙusar faifai ana kiransu dunƙulen naushi (ko dunƙule naushi).
(6) Naushi naushi
Wadanda suke amfani da kayan kwalliya da zane-zane a kan hanyar tirinjin darjewa ana kiran su rack punches. Naushi na baya yana da kusan halaye iri ɗaya kamar na bugun rack, kuma halayensu kusan iri ɗaya ne da na na lantarki. A da ana amfani da shi don matsewa a cikin daji, gutsutsi da sauran abubuwa, kamar su matsewa, matse mai, haɗawa, da fitarwa na ɗakunan harsashi (aikin matse ɗaki mai zafi), da sauransu, amma an maye gurbinsa da matatun mai, sai dai in Musamman na musamman Ba'a amfani dashi a waje da yanayin.
(7) Hadin naushi
Naushi wanda yake amfani da hanyoyin haɗa alaƙa daban-daban akan mashin ɗin motsawar slider ana kiransa punch na haɗa alaƙa. Dalilin amfani da hanyar alaƙar shine don kiyaye saurin zane a cikin iyaka yayin rage aikin zagayawa yayin aikin zane, da rage saurin canjin tsarin zane don hanzarta bugun gabatowa da nisa daga saman matacciyar cibiyar zuwa wurin farawa aiki. Saurin bugun komowa daga ƙasa matacce zuwa tsakiyar matacciyar cibiyar ya sa yana da ɗan gajeren zagayowa fiye da naushin crankshaft don inganta yawan aiki. An yi amfani da wannan nau'in naushi don zurfin faɗaɗa kwantenan silinda tun zamanin da, kuma shimfiɗar gado ba ta da kaɗan. Kwanan nan, anyi amfani dashi don sarrafa bangarorin motar mota kuma shimfiɗar gado tana da faɗi kaɗan.
(8) Cam naushi
Naushi wanda ke amfani da injin cam a kan silar darjewar silifa ana kiransa cam pun. Fasalin wannan naushi shine yin fasalin kamarar da ta dace ta yadda za a sami saurin motsi darjewar da ake so cikin sauƙi. Koyaya, saboda yanayin aikin cam, yana da wahalar isar da babban ƙarfi, saboda haka ƙarfin punching yayi kadan.
Kariya don amintaccen amfani da naushi mai sauri
Kafin aiki
(1) Bincika yanayin shafawa na kowane sashi, kuma sanya kowane da'irar shafawa ya zama mai cikakken lubban;
(2) Bincika ko shigarwar mold daidai ne kuma abin dogaro ne;
(3) Bincika ko matsin iska ya kasance cikin kewayon da aka ayyana;
(4) Dole ne a katse ƙawancen tashi da kama kafin a kunna motar;
(5) Lokacin da aka fara amfani da motar, bincika ko juyawar juyi na ƙwanƙwasa ya yi daidai da alamar juyawa;
(6) Bari 'yan jaridu suyi shanyewar jiki marasa aiki da yawa don bincika yanayin aiki na birkunan, kamawa da sassan aiki.
A wurin aiki
(1) Ya kamata a yi amfani da famfo na shafa mai da hannu don dasa man shafawa zuwa wurin shafawa a lokaci-lokaci;
(2) Lokacin da aikin latsawa bai kasance sananne ba, ba shi da izinin daidaita latsawa ba tare da izini ba;
(3) Haramun ne kwatankwacin naɗe manyan rufi guda biyu a lokaci guda;
(4) Idan aka gano aikin ba na al'ada bane, dakatar da aiki nan take kuma ka duba a kan lokaci.
Bayan aiki
(1) Cire haɗin ƙaho da kama, yanke wutar lantarki, kuma saki sauran iska;
(2) Shafe latsa tsaftace kuma shafa man mai tsatsa a farfajiyar aikin;
(3) Yi rikodin bayan kowane aiki ko kiyayewa.
Hanyoyin aiki na Punch (latsa hanyoyin aiki)
1. Dole ne ma'aikacin naushi ya yi karatu, ya san tsari da yadda ake buga naushi, ya saba da hanyoyin gudanar da aiki da kuma samun izinin aiki kafin su iya aiki da kansu.
2. Yi amfani da kariya ta kariya da na'urar sarrafa naushi daidai, kuma kar a wargaza shi bisa tsari.
3. Binciki ko watsawa, haɗi, shafa man shafawa da sauran ɓangarorin naushin naushi da na'urar kare lafiyar al'ada ce. Scusassun abin mould dole ne ya zama mai ƙarfi kuma kada a motsa shi.
4. Ya kamata naushi ya zama ya bushe na mintina 2-3 kafin ya yi aiki. Duba sassaucin ƙafa da sauran na'urorin sarrafawa, kuma yi amfani da shi bayan tabbatar da cewa yana da al'ada. Ya kamata ba gudu tare da rashin lafiya.
5. Dole ne mollen ya zama mai tsayayye kuma mai ƙarfi, manya da ƙananan molds suna haɗe don tabbatar da cewa matsayin ya daidaita, kuma an motsa naushi da hannu don gwada naushi (amalanken wofi) don tabbatar da cewa ƙirar tana cikin yanayi mai kyau.
6. Kula da shafawa kafin tuki, da cire duk abubuwa masu iyo a kan naushi.
7. Lokacin da aka fitar da naushi ko kuma yana gudu da naushi, mai gudanar da aikin ya kamata ya tsaya yadda ya kamata, ya dan tazara tsakanin hannaye da kai da naushi, kuma a koyaushe ya mai da hankali ga motsin naushi, kuma yin hira da wasu an haramta shi sosai.
8. A yayin bugun gajere da ƙananan kayan aiki, ya kamata a yi amfani da kayan aiki na musamman, kuma ba a ba da izinin kai tsaye abinci ko karɓar ɓangarori da hannu ba.
9. A yayin bugun naushi ko sassan jiki masu tsawo, ya kamata a saita rago na tsaro ko kuma a dauki wasu matakan tsaro don kauce wa tonowa da rauni.
10. A yayin bugun bugu guda, ba a yarda a sanya hannaye da kafafu a birki na hannu da kafa ba, kuma dole ne a daga (a taka) a lokaci guda don kiyaye afkuwar hadari.
11. Idan mutane biyu ko sama da haka suka yi aiki tare, dole ne mutumin da ke da alhakin motsawa (ya taka) ƙofar ya mai da hankali ga ayyukan mai ciyarwar. An haramta shi sosai don ɗaukar sassan kuma motsa (mataki) ƙofar a lokaci guda.
12. Tsaya akan lokaci a karshen aikin, yanke wutar lantarki, goge kayan aikin inji, da tsaftace muhalli.
Yadda zaka zabi babban matse mai sauri
Zaɓin bugun sauri mai sauri ya kamata yayi la'akari da batutuwa masu zuwa:
Gudun naushi speed danna saurin)
Akwai saurin gudu iri biyu don Taiwan da matsi na cikin gida a kasuwa, ana kiran su da babban gudu, daya shi ne mafi saurin gudu sau 400 / min, dayan kuma sau 1000 / min. Idan samfurin ku yana buƙatar saurin 300 sau / minti ko mafi girma, ya kamata ku zaɓi naushi na 1000 sau / minti. Saboda ba za a iya amfani da kayan aikin zuwa iyaka ba, kuma bugu a cikin sau 400 / min gabaɗaya ba su da tsarin shafawa na tilas, kawai ana amfani da man shafawa a cikin ɓangaren haɗin gwiwa, kuma tsarin naushi nau'ine na darjewa, wanda yake da wahalar tabbatarwa daidaito kuma ana matukar sawa yayin dogon lokacin aiki. Sauri, ƙananan daidaito, sauƙin lalacewar kayan ƙira, ƙimar kulawa da inji da ƙirar, da jinkiri a lokaci, yana shafar isarwa.
Punch daidaito (Latsa daidaito)
Daidaiton inji naushi shine yafi:
1. Daidaici
2. Tsaye
3. Gyara duka
Inji mai tsini mai tsini ba zai iya samar da samfuran kirki kawai ba, amma kuma yana da raunin lalacewar sifar, wanda ba kawai yana adana lokacin kulawar mould ba amma kuma yana adana farashin kulawa.
Tsarin man shafawa
Naushi mai sauri yana da saurin bugun jini (sauri) a minti ɗaya, saboda haka yana da buƙatu mafi girma akan tsarin shafa mai. Nauyin sauri mai sauri kawai tare da tsarin shafa man shafawa mai tilastawa da aikin ganowa mara kyau na yau da kullun zai iya rage yiwuwar gazawar naushi saboda man shafawa.


Post lokaci: Mar-23-2021