110 Ton C Madauki Double Point Crank Daidaici Danna
(An Adana Shaft Ciyar Injin A Endarshen Gaban)
1 samfurin kayan aiki, suna da yawa:
Misalin kayan aiki |
Suna |
Yawan |
Lura |
STC-110 |
C frame guda aya crank daidaici latsa |
1 |
Ana ajiye shagon kayan inji a gaban 'yan jaridu |
2 Bukatun makamashi da muhalli
Voltage supplyarfin wutar lantarki: 380V ± 10%, uku-biyar-waya
Pressure Matsalar iska: matsin lamba 0.6 ~ 0.8mpa
Temperature Zazzabi mai aiki: -10 ℃ ~ 50 ℃
Hum Aikin zafi: ≤ 85%
3 Tsarin aiwatar da kayan aiki
⑴ GB / T 10924-2009 "Tabbatar da madaidaiciya madaidaiciya inji》
⑵ GB / T5226.1-2002 "Janar bukatun fasaha don injunan masana'antu da kayan lantarki"
⑶ GB5226.1—2002 《Kayan aikin injina masu tsaro na injuna - bangare na I yanayin yanayin yanayin fasaha"
JB / T1829—1997 《Janar yanayin ƙirar fasaha ta ƙirƙira labarai"
⑸ GB17120-1997 《Tsaro da yanayin fasaha na ƙirƙira injuna"
JB / T9964—1999 《Bukatun fasaha na layin madaidaitan gefen layin"
B JB / T8609-1997 "Welding fasaha yanayi na ƙirƙira labaru"
3.1 Kayan aikin ya dace da JIS na JIS na 1 daidaitaccen dubawa :
4 Babban kayan aikin sigogi
Lamba |
Abu |
Naúrar |
STC-110 (V) |
1 |
Nau'in watsawa |
—— |
Crankshaft, |
2 |
Nau'in jiki |
—— |
Waldi karfe farantin waldi |
3 |
Na'am iya aiki |
Kn / Ton |
1100/110 |
4 |
Nunin jagorar zane kadan |
--- |
Maki biyu da hanyoyi shida |
5 |
Abun iyawa |
mm |
5 |
6 |
Aiwatar da maki |
aya |
2 |
7 |
Tsawan tafiyar tafiya |
mm |
180 |
8 |
Matsakaicin matsakaicin yanayin aiki |
mm |
400 |
9 |
Daidaita darjewa |
mm |
100 |
10 |
Cigaba da tafiye-tafiye a minti daya |
Lokaci / Min |
35-65 |
11 |
Girman saman aiki (hagu da dama x kafin da bayan) |
mm |
1400 x 500 |
12 |
Girman ƙananan sandar aiki (hagu da dama x kafin da bayan) |
mm |
1800 x 650 |
13 |
Babban wutar mota + mitar mai sauyawa |
kW x P |
11 x 4 + Sauyawar Mitar |
14 |
Matsalar iska |
MPa |
0.6 |
15 |
Launin latsawa |
launi |
Fari |
16 |
Daidaici sa |
Darasi |
Japan JIS matakin 1 |
5. Bukatun fasaha
5.1 Babban fasali da tsarin tsari
(1) Saukewar madaidaicin mitar jagora, taurin sama da digiri na HRC45 ,
Abvantbuwan amfani:ci juriya sosai inganta. (babu magani mai saurin mita a cikin wasu masana'antun)
(2) nunin jagorar silsilar narkar da ƙwanan dogo, ƙarancin yanayi tsakanin Ra0.4-Ra0.8 ,
Abvantbuwan amfani:kula da madaidaici, saƙaƙƙen raguwa. (babu quenching da nika aiki da sauran masana'antun)
(3) Jirgin dogo mai sauka 0.01mm / M, madaidaici madaidaici.
Abvantbuwan amfani:daidaito an inganta sosai. (sauran masana'antun da ke sama da 0.03mm / M)
(4) Duk abubuwan haɗin mu na gas sune Japan SMC.
(5) Muna amfani da bawul din MAC na Amurka mai ba da wutar lantarki, ƙwarewar amsa jet yana da girma.
(6) Kayan crankshaft shine 42CrMo (Abu daya da AIDA).
Abvantbuwan amfani:30% ya fi ƙarfe 45 ƙarfi, tsawon rayuwa. (gabaɗaya ƙarfe 45 daga sauran masana'antun)
(7) Hannun tagulla zqsn10-1 (tin-phosphorous tagulla), wanda yayi kama da AIDA hannun riga.
Sauran masana'antun suna amfani da BC6 (ana kuma kiran kolin tagulla 663), wanda yake da ƙarfi 50% fiye da na farin ƙarfe (matsin farfajiya) kuma ya fi karko da ƙarfi. Mafi daidaito da tsawon rayuwa.
(8) Dukkanmu bututun fam ne is 6, kwararar mai, ba sauki jam ba. (sauran masana'antu yawanci suna amfani da Φ 4).
(9) Tee ɗin an yi shi ne da samfurin Jafananci mai suna TM-3 wanda aka haɗa da tagulla (irin kayan AIDA ne)
Amfani: damar da cizon ya mutu ya ragu ƙwarai (babban mai ƙera ƙarfe ne).
Impact Tasirin muhalli
Wannan samfurin ba shi da tasiri a cikin mahalli kuma ba zai samar da gas mai cutarwa ba.
◆ Kulawa da shigarwa
⑴ Sufuri da adana kayan aiki:
① Kayan aikin sunyi amfani da matakan tsattsauran ra'ayi, anti-vibration da matakan tasiri a cikin tsarin marufi, wanda zai iya ba da tabbacin jigilar kaya da adana 5 ° c ~ 45 ° c.
② Lokacin da aka kwashe kayan kuma aka adana su, ya kamata a kula da shi. Kada kayan aiki da kayan cikin waje su zama kai tsaye ga ruwan sama ko ruwa, kuma tattara kayan na waje bazai lalace ba.
⑵Dagawa kayan aiki:
Lokacin ɗagawa da sauke kaya ta hanyar ƙugiya, ƙasan ko gefen samfurin bazai yuwu da damuwa ko rawar ƙarfi ba.
Installation Shigarwa:
Cire kuma tsabtace filastik fim ɗin da aka nannade a waje, cire fulogin, kuma shigar da PU1 bututun mahaɗa da bututun PU, tsawon bututun PU yana kusan 700mm.
5.2 Tsarin manyan abubuwa
Parts sassan injuna
An saka firam ɗin tare da kayan Q235B. Bayan walda, ana aiwatar da tempering don kawar da damuwar ciki na kayan. Fuselage jagorar dogo tare da kusurwa biyu na hanyar jagora shida.
Type Nau'in watsawa
Kayan watsawa, crankshaft da sandar haɗawa suna haɗuwa akan ɓangaren sama na latsa. An shigar da babbar motar akan farfajiyar auna baya, ta firam, kama, da sauransu
A matsayi na gefen baya na firam, an gwada ƙwanƙwasa don daidaitawa kafin haɗuwa.
Bangaren gear yana amfani da tsarin watsa hakori madaidaiciya, kuma kayan sa an yi su ne da karfe mai karfi mai karfi 42CrMo, kuma ana aiwatar da maganin zafi mai dacewa.
Dry low inertia kama / birki. Tsarin kula da kama / birki yana sanye da na'urar gano cuta mara kyau.
Duk sandunan da aka karba ana yinsu ne da wani sinadarin da zai iya daure kai da tagulla.
⑶ Mai siye
An sanya darjewa daga kayan HT250. Jagoran ya ɗauki jagora mai ma'ana mai kusurwa shida-shida,
Theasan farfajiyar slide da saman saman tebur suna da T-groove, wanda ake amfani dashi don girke molin. An daidaita tsayin toshewa ta injin lantarki akan tan 80 (gami da).
Dauko na'ura mai aiki da karfin ruwa ta atomatik obalodi tsarin.
⑷Lubrication system
Ana shafawa manema labarai da man shanu na lantarki kuma an sanye su da ƙararrawar ƙararrawar matakin mai, don haka amintacce ne kuma abin dogaro. Mai daidaitawa shine: man famfo ciyar da famfo.
N Daidaita tsarin na'urar
Dauke na'urar matsa lamba na silaid din ma'aunin ma'auni, za a iya sarrafa iska a iska ta daidaita bawul.
Part Bangaren lantarki
PLC ne ke sarrafa kayan wutar lantarki, sanye take da masarrafar mashin-mutum, kuma ana nuna shi ta fuskar tabawar shahararrun masarufi.
Sanya kan babban kwamiti na aiki, ana iya cimma ayyukan masu zuwa:
Screen Allon tabawa yana nuna haruffan Sinanci (ko canzawa tsakanin Sinanci da Ingilishi), wanda yake da sauki da sauki, kuma yana nuna sigogin bayanai daban-daban na 'yan jaridu, kamar yawan bugun jini, CAM Angle na lantarki, da dai sauransu. za a iya saita ta hanyar allon taɓawa;
Nuna aikin aikin latsawa, don mai aiki ya iya aiki da latsawa cikin sauki,kuma yana da babban yanayin kwarara ;
Display Nunawar bayanin aiki da gazawa, don masu aiki da masu kiyayewa da sauri su magance matsalolin latsawa, rage lokacin aiki;
Input shigarwar PLC / maki fitarwa ainihin aikin sa ido na ainihi;
Saita allon ƙididdigar samfura, wanda zai iya nuna ƙididdigar samfurin yanzu a ainihin lokacin, kuma saita adadin adadin abubuwan aikin.
Â-control Gidan sarrafa wutar lantarki yana ɗaukar wutar lantarki mai-ƙarfi uku, 380V, 50Hz.
Â-Babban motar an sanye ta da obalodi mai saurin zafi da kuma saurin ba da kariya.
Re Fahimtar kowane aiki na bugun kirji yana da tsarin tsaro daidai. Panelungiyar tana sanye da haske mai nuna kuskure da maɓallin sake saita don kammala aikin sake saiti bayan tabbatar da kuskure.
5.3 Yanayin aiki
Latsa inching, guda, mai ci gaba da yanayin aiki guda uku. Yanayin aiki an zaɓi ta sauya da maɓallin sarrafawa ta tsakiya.
5.4 Matakan tsaro
Button Maballin dakatar da gaggawa: latsa maɓallin "dakatarwar gaggawa" idan ba a sami aiki ba na latsawa. 'Yan jarida suna da maballan dakatar da gaggawa guda uku.
Onaya a kan kwamitin sarrafa aiki, ɗaya a kan shafi, ɗaya a kan teburin aiki hannu biyu; Latsa kowane maɓallin dakatarwar gaggawa kuma latsa zai tsaya nan take. Matsayin maɓallin dakatar da gaggawa a kan shafi yana da kusan mita 1.2 daga ƙasa, wanda ke biyan bukatun ergonomics;
Button Maɓallin aiki hannu biyu: iyakar lokacin aiki tare na ƙasa sau biyu shine 0.2-0.5s;
Protection Kariyar wuce gona da iri: an shirya toshe faifai da tsarin kariya ta wuce gona da iri don tabbatar da cewa latsawa ba zata lalata latsawa ba kuma zata mutu saboda yawan aiki.
Ruwa da yawa bayan darjewa wanda ya tsaya a ƙarshen mataccen ƙasa, zai iya amfani da inching kawai, baya komawa zuwa saman mataccen wuri don gyara da matsi, aiki.
6. Kanfigareshan na kayan aiki
6.1 Babban ɓangaren tsari
Lambar serial |
Sunan Kashi |
samfurin |
Kayan aiki, hanyoyin magani |
1 |
Tsarin inji |
Basic yanki |
Kayan aiki Q235B |
2 |
Kayan aiki |
Basic yanki |
Kayan aiki Q235B |
3 |
Crankshaft |
Basic yanki |
Kayan aiki 42CrMo, an kashe shi kuma an huce Hs42 ± 20 |
4 |
tashi |
Basic yanki |
Kayayyakin HT-250 |
5 |
Darjewa |
Basic yanki |
Kayayyakin HT-250 |
6 |
Silinda |
Basic yanki |
Kayayyaki 45 |
7 |
Kayan tsutsa |
Basic yanki |
Kayayyakin ZQSn10-1 Tin phosphor tagulla |
8 |
Tsutsa |
Basic yanki |
Kayan aiki 40Cr, an kashe shi kuma an huce Hs40 ± 20 |
9 |
mahada |
Basic yanki |
Kayan aiki QT-500 Maganin magancewa |
10 |
Sawtooth kwallon kai |
Basic yanki |
Kayan aiki 40Cr, an kashe shi kuma an huce Hs40 ± 20 |
11 |
Jagorar silaid |
Basic yanki |
Kayan aiki HT-250, Matsakaicin muguwar ƙwanƙwasa hrc45 digiri a sama |
12 |
Copper (jan ƙarfe hannun riga) |
Basic yanki |
Kayayyakin ZQSn10-1 Tin phosphor tagulla |
6.2 Babban kayan masana'anta / alama
Nunber |
Sunan Kashi |
Mai ƙera / alama |
1 |
Babban motar |
Siemens |
2 |
Motocin daidaitawa |
SANMEN |
3 |
PLC |
Japan Omron |
4 |
AC contactor |
France Schneider |
5 |
Matsakaici gudun ba da sanda |
Japan Omron |
6 |
Birki birki mai kama |
Italiya OMPI |
7 |
Bawul din solenoid sau biyu |
Amurka ROSS |
8 |
Arfin zafi, mai haɗa wuta |
France Schneider |
9 |
maballin sarrafawa |
France Schneider |
10 |
Tacewar iska |
Japan SMC |
11 |
Matar man |
Japan SMC |
12 |
Bawul na rage matsi |
Japan SMC |
13 |
Hydraulic obalodi famfo |
Japan , Showa |
14 |
Maɓallin hannu biyu |
Japan Fuji |
15 |
Famfo mai lantarki |
Japan IHI |
16 |
Babban ɗaukar hoto |
Amurka Timken / TWB |
17 |
Anti-vibration ƙafa |
Hengrun |
18 |
sauyawar iska |
France Schneider |
19 |
Mitar sauyawa |
ZHENGXIAN |
20 |
kariyar tabawa |
Kunlun Tongtai |
21 |
Like |
Taiwan SOG |
22 |
Saiti mai saiti |
Japan Omron |
23 |
Canje-canje da yawa |
Siemens, Jamus |
24 |
Na'urar hura iska |
Amurka MAC |
25 |
Mould mutu haske |
Puju LED |
26 |
An keɓance keɓaɓɓen keɓancewar ganowa |
Wayoyi ta hanyar PLC |
27 |
Na'urar kariyar hoto |
LAIEN |
6.3 Na'urorin haɗi, jerin kayan aikin musamman
Lamba |
sunan abu |
Nau'in kaya |
Yawan |
Zabi / daidaitacce |
1 |
Kayan aikin kulawa da akwatin kayan aiki |
kayan haɗi |
1 saita |
misali |
6.4 Kayan aiki na musamman (don zaɓuɓɓuka) jerin
Lamba |
suna |
Alamar |
Zabi / daidaitacce |
1 |
2-tashar tashoshi |
Japan Rikenji |
Zabi |
2 |
Bugun na'urar ganowa |
Japan Rikenji |
Zabi |
3 |
Na'urar gano ma'anar ƙasa |
Japan Rikenji |
Zabi |
4 |
Moldararren kayan canzawa mai sauri |
Taiwan Fuwei |
Zabi |
5 |
Mai ciyar da abinci |
Taiwan TUOCHENG |
Zabi |
6 |
Kushin mutu (matashin iska) |
sanya kai |
Zabi |
7 |
Groupungiyar ciyarwa |
sanya kai |
Zabi |